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The granulator is the main equipment in the production process

Views: 4     Author: Site Editor     Publish Time: 2023-04-17      Origin: Site

The pellet mill is the main equipment in the production process of every feed mill, and it can also be said to be the heart of the feed mill. The correct use of the pellet machine directly affects the economic benefits of the feed mill. Therefore, how to correctly use and maintain pellet machine machinery is a major issue for feed mills to improve production efficiency.

The Sunshine Industrial Granulator is characterized by the gear transmission structure, which has the advantages of long service life, high production capacity, and low power consumption. It has become the product of choice for various feed mills. But good equipment also requires proper use and careful maintenance. The Sunshine Industrial granulator has been working continuously for 3 years, 24 hours of uninterrupted production, and has never failed. According to them, they take care of the granulator like their own children. They have developed a set of operating procedures and maintenance systems for the granulator. Due to the careful maintenance of the equipment, the hidden dangers of equipment failure are reduced, thereby prolonging the service life of the granulator, reducing maintenance costs, and increasing benefits for the enterprise. The following introduces some precautions in the operation of the granulator:

1. Regularly lubricate the transmission part of the granulator, lubricate the pressure roller bearing every 2 hours, and lubricate the front bearing of the main shaft every 4 hours to ensure the flexible rotation of the granulator transmission part and reduce the workload.

2. Regularly replace the lubricating oil in the gearbox of the granulator. The new machine needs to be replaced once every half a month, and once every 1000 hours of continuous operation, which can prolong the service life of the gear.

3. Once a week, carefully check whether the connecting parts of each part are loose, whether the travel safety switch is reliable, and clean the feeding auger and conditioner at the same time to avoid mechanical failure.

4. Check the wear of the transmission key, mold lining and hoop every half a month, and replace it in time if the wear is found, so as not to affect the output due to the shaking of the ring die.

5. Adopt high-quality ring die and pressure roller. Eliminate the use of low-quality ring dies with out-of-roundness and rough inner holes, and select the compression ratio of the ring die according to different formulas to ensure smooth discharge of the ring die, avoid increasing power consumption and reducing production capacity.

6. Adjust the gap between ring die and pressure roller every shift. In case of machine blockage, the pressure roller must be loosened, and after removing the material on the inner wall of the ring die, readjust the gap between the die rollers.

7. Avoid overloading production. In the production process, the working capacity of the granulator itself should not be exceeded, otherwise it will cause damage to the motor and accelerated wear of the components, shortening the service life of the granulator.

8. The raw materials must be cleaned of iron filings and impurities, and the iron removal device should be cleaned once every shift to prevent foreign matter from entering the ring die working room, causing the body to vibrate and the ring die to crack.

Proper operation and attention to the maintenance of the granulator are the keys to prolong the service life of the granulator. This requires strengthening the management of equipment at ordinary times, and the benefits to the enterprise will be obvious.

Henan Sunshine Industrial . is a company specializing in the design, research, manufacture, sales and service of animal feed pelletizing machinery...
Tel: +86 18103710497
Whatsapp: +86 18103710497
Address: Huayuan Road, Jinshui District, Zhengzhou City, Henan Province
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